Heat Exchanger Extractor 25 Ton Aerial Bundle Extractor High Pull Force Hydraulic Tube Puller for Oil Refinery Heat Exchanger Maintenance

Product Description

Product Description

Tube bundle extractor with movable extension

Aerial Bundle Extractor Key Features 

 

Self-contained and Autonomous: Compact and easily lifted by a crane, offering flexibility in confined spaces.

 

Remote Control Operation: Wireless remote control enables safe operation from a distance, minimizing operator risk.

 

Hydraulic Power: A powerful diesel engine drives the hydraulic system, ensuring smooth and controlled extraction.

 

Adaptable Design: Customizable configurations cater to a wide range of tube bundle sizes and weights.

Benefits of Using:

 

Enhanced Safety: Remote operation reduces the risk of accidents and injuries.

 

Increased Efficiency: Streamlined extraction process saves time and labor costs.

 

Reduced Damage: Precision control minimizes damage to the tube bundle and surrounding equipment.

 

Versatility: Suitable for various heat exchanger types and maintenance scenarios.

The Aerial Bundle Extractor is specially designed to remove the tube bundle from the tube sheet of heat exchangers without causing damage to the shell. It is a self-contained unit that can be easily lifted by a crane. Powered by a diesel engine, it drives the hydraulic system and can be operated via a wired or wireless remote, ensuring high accuracy and zero defects. Depending on the weight, length, and diameter of the bundle, he Aerial Tube Bundle Extractor is suitable for use on all shell and Tube Heat Exchangers to pull/insert max up to 2.5 meter diameter and bundle of 100T & 12-meter length.

Specification

Pipe bundle length(mm)	6000
Pipe bundle diameter (mm)	within Φ2000
Extractor length(mm)	7400
Maximum force (T)	25
Maximum load (T)	25
Front extension	Optional
Rear extension	Optional
Extractor weight (kg)	5500
Diesel engine power	53Kw
Hydraulic systerm pressure	180 bar

Main component

1. Clamping cylinder

2. Side sling cylinder

3. Following trolley

4. Lifting frame

5. Winch plate

6. Winch

7. Engine compartment

8. Electric control panel

Details Images

Wireless remote/10m wire cable control

Electric control box operation panel

Power station control center 

About the button text, we could design it with your official languages, such as English, Russian, Turkish, etc.This handle remoter needs 4 pcs 1.5V AA batteries.

The round head press switch is an emergency stop switch, which can forcibly stop the equipment from working when manual operation fails. The toggle switch is a conversion switch between wired and wireless remote control to prevent mutual interference

SmartGen brand diesel engine control box 
With English version screen to show ''operation 
information''. 
Operation control, status monitoring, and 
safety protection

Application Scenarios

Maintenance for bundle extractor

 Maintenance for diesel engine

1. Regularly check the chain and lubricate the trolley.

2.  Regularly start and operate the hydraulic system.

3.  Check the lifting and connection points before and after use.

4.  Check whether the equipment leaks before and after use

5. After each use, it is necessary to maintain the bundle extractor, remove dirt from the bundle extractor, and perform descaling, lubrication, and maintenance on the trolley.

6.  It is not recommended to store the equipment outdoors, regular rust prevention maintenance should be carried out on the equipment.

1.  Ensure the oil level is within the specified range. Top up with the appropriate oil if necessary.

2.  Check the coolant level. Add the appropriate coolant if the level is low.

3.  Ensure the fuel tank has adequate fuel, and check for any leaks or damage in the fuel system.

4.  Check for any blockages or buildup of dust in the air filter. Clean or replace the air filter as needed.

5.  Replace the engine oil, oil filter, and fuel filter twice a year.

6.  Replace the air filter at least once a year.

Packaging & Shipping

Company Profile