Hydraulic Aerial Tube Bundle Extractor and Pulling Machine

Product Description

Product Description

Tube bundle extractor with movable extension

After more than 30 years of continuous growth and industry expertise, YT Winner Equipment has emerged as China's leading manufacturer of bundle
extractors, holding a dominant 90% share of the domestic market. Our products reach customers across dozens of countries and regions worldwide. Driven by a commitment to innovation, we consistently refine and enhance our product offerings while providing tailored solutions to meet specific customer requirements. We are capable of producing bundle extractors in any size, supporting heat exchanger tube bundles with maximum dimensions of up to 3 meters in diameter and 16 meters in length.

The Aerial Bundle Extractor is specially designed to remove the tube bundle from the tube sheet of heat exchangers without causing damage to the shell. It is a self-contained unit that can be easily lifted by a crane. Powered by a diesel engine, it drives the hydraulic system and can be operated via a wired or wireless remote, ensuring high accuracy and zero defects. Depending on the weight, length, and diameter of the bundle, he Aerial Tube Bundle Extractor is suitable for use on all shell and Tube Heat Exchangers to pull/insert max up to 2.5 meter diameter and bundle of 100T & 12-meter length.

Self-contained and Autonomous: Compact and easily lifted by a crane, offering flexibility in confined spaces.

 

Remote Control Operation: Wireless remote control enables safe operation from a distance, minimizing operator risk.

 

Hydraulic Power: A powerful diesel engine drives the hydraulic system, ensuring smooth and controlled extraction.

 

Adaptable Design: Customizable configurations cater to a wide range of tube bundle sizes and weights.

Benefits of Using:

 

Enhanced Safety: Remote operation reduces the risk of accidents and injuries.

 

Increased Efficiency: Streamlined extraction process saves time and labor costs.

 

Reduced Damage: Precision control minimizes damage to the tube bundle and surrounding equipment.

 

Versatility: Suitable for various heat exchanger types and maintenance scenarios.

Specification

Pipe bundle length(mm)	6000
Pipe bundle diameter (mm)	within Φ2000
Extractor length(mm)	7400
Maximum force (T)	25
Maximum load (T)	25
Front extension	Optional
Rear extension	Optional
Extractor weight (kg)	5500
Diesel engine power	53Kw
Hydraulic systerm pressure	180 bar

Model	Bundle Max. weight (kg)	Bundle Max. length (mm)	Extractor total length (mm)	Max. diameter (mm)	Extractor weight (kg)	Diesel engine power (Kw)	hydraulic system pressure (bar)	Winch Max. force (ton)
WMC-D-25T-L06D16	25000	6000	7400	1600	5500	53	180	30
WMC-D-25T-L08D16	25000	8000	9400	1600	6000	53	180	30
WMC-D-35T-L06D16	35000	6000	7600	1600	7000	53	180	45
WMC-D-35T-L08D16	35000	8000	9600	1600	7500	53	180	45
WMC-D-45T-L08D20	45000	8000	9600	2000	9000	53	180	60
WMC-D-45T-L10D20	45000	10000	11600	2000	9600	53	180	60
WMC-D-45T-L09D20	65000	9000	10600	2000	13500	53	180	60
WMC-D-65T-L09D20	65000	9000	10600	2000	14500	53	180	60
WMC-D-65T-L12D20	65000	12000	13600	2000	14500	53	180	60
WMC-D-85T-L09D25	85000	9000	10800	2500	16400	53	180	85
WMC-D-85T-L12D25	85000	12000	13800	2500	17000	53	180	85
WMC-D-105T-L12D30	105000	12000	14000	3000	23200	53	180	100

Main components description

1. Clamping cylinder 
The clamps is clamped the shell flange to maintain bundle extractors stability during the extraction of the 
tube bundle. 
2. Side sling cylinder 
The sling of the side sling cylinder connected to the bundle shell. 
3. Following trolley 
The trolley can support tube bundle during the extraction process. 
4. Lifting frame 
Lift the extractors at the lifting frame by the lifting shackle. 
5. Winch plate 
Winch plate can hook the bundle plate during the extraction process. 
6. Winch 
The winch driven by the chain pulling the tube bundle. 
7. Engine compartment 
8. Electric control panel

Details Images

Wireless remote control

Electric control box operation panel

Lifting frame

The button could be designed with client's languages, such as English, Russian, Turkish, etc.This handle remoter needs 4 pcs 1.5V AA batteries.

The round head press switch is an emergency stop switch, which can forcibly stop the equipment from working when manual operation fails. The toggle switch is a conversion switch between wired and wireless remote control to prevent mutual interference

4 pcs independent suspension cables matched with the weight box for adjustment, with customizable gantry width

Application Scenarios

Maintenance for bundle extractor

 Maintenance for diesel engine

1. Regularly check the chain and lubricate the trolley.

2.  Regularly start and operate the hydraulic system.

3.  Check the lifting and connection points before and after use.

4.  Check whether the equipment leaks before and after use

5. After each use, it is necessary to maintain the bundle extractor, remove dirt from the bundle extractor, and perform descaling, lubrication, and maintenance on the trolley.

6.  It is not recommended to store the equipment outdoors, regular rust prevention maintenance should be carried out on the equipment.

1.  Ensure the oil level is within the specified range. Top up with the appropriate oil if necessary.

2.  Check the coolant level. Add the appropriate coolant if the level is low.

3.  Ensure the fuel tank has adequate fuel, and check for any leaks or damage in the fuel system.

4.  Check for any blockages or buildup of dust in the air filter. Clean or replace the air filter as needed.

5.  Replace the engine oil, oil filter, and fuel filter twice a year.

6.  Replace the air filter at least once a year.

Packaging & Shipping

Company Profile